Senior Mechanical Engineer - Exhaust System (Menlo Park)

Senior Mechanical Engineer - Exhaust System

2 days ago Be among the first 25 applicants

This range is provided by Mainspring Energy. Your actual pay will be based on your skills and experience talk with your recruiter to learn more.

Base pay range

$126,000.00/yr - $148,000.00/yr

Company Overview

Mainspring Energy is revolutionizing power generation with the worlds most flexible and adaptable onsite power generator, the Mainspring Linear Generator. Commercial, industrial, and utility leaders are choosing Mainspring over traditional options like engines, turbines, and fuel cells to quickly and reliably deliver local power for EV charging, commercial facilities, data centers, and grid-scale operations. The Mainspring Linear Generator is fuel flexible, ramps up and down to meet demand, and utilizes a flameless technology with near-zero NOx emissions.

Backed by top-tier investors such as Khosla Ventures, Bill Gates, American Electric Power, and Lightrock, Mainspring designs, manufactures and delivers its products to customers across the U.S. today, and were quickly scaling for international expansion.

Inspired by our vision of the affordable, reliable, net-zero carbon grid, Mainspring is rapidly expanding within the $816B global electricity equipment market, and were hiring the best talent to meet growing customer demand around the globe. We welcome a broad range of backgrounds, experiences, and talents to bring fresh perspectives and ongoing innovation to our customers.

We are looking to build relationships with people who share our values:

Pragmatic Optimism. Building a new category of world-class power generation requires the optimism of ambition and creativity, balanced with practicality to solve problems efficiently. The challenges that arise are opportunities for growth.

Excellence without Ego. We bring expertise and commitment to creating the best customer experience, from sales to deployment and service, just as we apply deep technical rigor to building and delivering world-class products. We strive for excellence and behave as leaders with the humility to acknowledge our challenges, both collectively and as individual contributors.

Proactive Collaboration. The integration and cross-disciplinary nature of Mainsprings business requires intentionally seeking out others who bring different skills, perspectives, and priorities. Our culture of inclusion and respect extends beyond our team to interactions with our partners and customers.

More information can be found at

Job Overview

Mainspring Energy is seeking a talented Senior Mechanical Engineer to join the team responsible for the design and development of the exhaust system for our innovative Linear Generator technology. This critical system manages high temperatures and vibration while ensuring emissions compliance, acoustic attenuation, and long-term durability. This is a challenging, hands-on role where your creativity, strong engineering fundamentals, and practical skills will directly contribute to making a significant impact on our clean energy solution.

Company Overview

Mainspring Energy is revolutionizing power generation with the worlds most flexible and adaptable onsite power generator, the Mainspring Linear Generator. Commercial, industrial, and utility leaders are choosing Mainspring over traditional options like engines, turbines, and fuel cells to quickly and reliably deliver local power for EV charging, commercial facilities, data centers, and grid-scale operations. The Mainspring Linear Generator is fuel flexible, ramps up and down to meet demand, and utilizes a flameless technology with near-zero NOx emissions.

Backed by top-tier investors such as Khosla Ventures, Bill Gates, American Electric Power, and Lightrock, Mainspring designs, manufactures and delivers its products to customers across the U.S. today, and were quickly scaling for international expansion.

Inspired by our vision of the affordable, reliable, net-zero carbon grid, Mainspring is rapidly expanding within the $816B global electricity equipment market, and were hiring the best talent to meet growing customer demand around the globe. We welcome a broad range of backgrounds, experiences, and talents to bring fresh perspectives and ongoing innovation to our customers.

We are looking to build relationships with people who share our values:

Pragmatic Optimism. Building a new category of world-class power generation requires the optimism of ambition and creativity, balanced with practicality to solve problems efficiently. The challenges that arise are opportunities for growth.

Excellence without Ego. We bring expertise and commitment to creating the best customer experience, from sales to deployment and service, just as we apply deep technical rigor to building and delivering world-class products. We strive for excellence and behave as leaders with the humility to acknowledge our challenges, both collectively and as individual contributors.

Proactive Collaboration. The integration and cross-disciplinary nature of Mainsprings business requires intentionally seeking out others who bring different skills, perspectives, and priorities. Our culture of inclusion and respect extends beyond our team to interactions with our partners and customers.

More information can be found at

Job Overview

Mainspring Energy is seeking a talented Senior Mechanical Engineer to join the team responsible for the design and development of the exhaust system for our innovative Linear Generator technology. This critical system manages high temperatures and vibration while ensuring emissions compliance, acoustic attenuation, and long-term durability. This is a challenging, hands-on role where your creativity, strong engineering fundamentals, and practical skills will directly contribute to making a significant impact on our clean energy solution.

• Lead design and development of exhaust subsystems projects, including conceptualization, detailed design, 3D CAD modeling (Solidworks), engineering analysis (FEA/CFD tools like ANSYS for thermal, structural, and flow), testing, root cause investigation, and comprehensive documentation
• Focus on challenges specific to exhaust systems, such as material selection for high temperatures, design for vibration and durability, integration of emissions control components, and acoustic attenuation strategies
• Collaborate effectively with cross-functional teams (Electrical Engineering, Controls, Manufacturing, Suppliers) to ensure seamless subsystem integration, performance, and support new product introduction (DFM/DFA, work instructions, tooling/fixtures)
• Plan and execute rigorous verification and validation testing to ensure designs meet demanding requirements (functional, durability, thermal, vibration, acoustic, safety, reliability)
• Support the continuous improvement of engineering processes, tools, standards, and best practices within the team
• Stay current on advancements in mechanical engineering relevant to exhaust systems, power generation, and emissions control, identifying opportunities to reduce cost, improve performance, and increase reliability
• Uphold and further Mainspring's mission to create clean, affordable, and reliable power generation that accelerates the world's transition to a sustainable energy future

• Bachelor's or Master's degree in Mechanical Engineering or similar field
• 5+ years as a professional mechanical design engineer
• Delivered products through 2+ full design lifecycles from concept to manufacturing support, preferably involving industrial equipment, power generation, engine systems, or similar demanding applications
• Self-starter with a proven ability to deliver functional designs in a rapid development environment and a track record of innovation and continuous improvement

• Direct experience designing components or systems operating in high-temperature and high-vibration environments
• Demonstrated engineering fundamentals in thermo-fluid system design and structural mechanics. Experience with structural analysis (FEA) is essential
• Familiarity with design considerations for durability, fatigue, and reliability in demanding applications
• Proficiency in 3D CAD modeling (Solidworks preferred), engineering drawing creation (GD&T), and experience with PDM or similar CAD version control system
• Knowledge of mechanical design principles, materials (esp. high-temp alloys), manufacturing processes (sheet metal, welding, casting), and ability to identify and resolve design for manufacturability issues
• Hands-on mechanical prototyping, assembly, and testing skills. Experience with relevant instrumentation (thermocouples, accelerometers, pressure sensors) is a plus
• Experience applying engineering analysis tools (FEA) to solve design problems and validate concepts. Familiarity with acoustic analysis or emissions control hardware is beneficial

• Excellent problem-solving, creative thinking, communication, and collaboration skills for effective cross-functional teamwork
• Ability to work independently and manage multiple projects in a fast-paced environment
• Passion for clean energy and commitment to creating a more sustainable world

Does your experience not meet all of our posted requirements? Studies have shown that some people are less likely to]]> <