Systems Validation Engineer, Efficiency & EV Systems
We are seeking a highly motivated Systems Validation Engineer to join our Efficiency and EV Systems team. In this role, you will serve as a critical bridge between the simulation and test teams, helping validate complex system models through real-world data. You will be responsible for vehicle instrumentation and executing tests, processing and analyzing data, and ensuring that simulation models accurately reflect physical system behavior. This is a hands-on, cross-functional role ideal for someone passionate about electric vehicles, data-driven engineering, and system-level validation, thrives in a fast-paced, multidisciplinary environment.
The Role:
- Collaborate with simulation engineers to define validation requirements and test plans for vehicle-level and subsystem-level models.
- Work with the test engineers to execute tests on chassis dynamometers, test tracks, public roads, and thermal chambers.
- Instrument vehicles with sensors and data acquisition systems to accurately capture relevant physical parameters.
- Retrieve, process, and analyze test data to compare against simulation results and identify discrepancies.
- Develop scripts and tools to automate data processing and model validation workflows.
- Maintain organized databases of test results, validation reports, and model correlation metrics.
- Provide feedback to the simulation team to improve model fidelity and system performance.
Qualifications:
- Excellent communication skills in both technical and cross-functional environments.
- Passion for hands-on automotive engineering and testing.
- Curiosity for learning and finding the root cause of errors or discrepancies.
- Understanding of vehicle systems, including electric powertrains, thermal systems, and HVAC.
- Experience with data acquisition systems (e.g., HBM, Hioki, Vector) and vehicle instrumentation and troubleshooting.
- Proficiency in data analysis using MATLAB, Python, or similar tools.
- Ability to interpret and correlate simulation results with physical test data.
- Strong organizational skills and attention to detail in managing test data and documentation.
Preferred:
- Experience with model validation workflows and simulation tools (e.g., Matlab, Simulink, Ansys Fluent).
- Familiarity with vehicle communication protocols (CAN, LIN, Ethernet).
- Hands-on experience with vehicle testing or high voltage electrical systems.
- Exposure to thermal system modeling and HVAC performance testing.
- Familiarity with scripting for simulation process automation and data pipelines.
- Knowledge of SAE regulations for BEV testing is a plus.
- Experience in EV powertrain calibrations and automotive thermal controls.
Education:
- BS plus 2 years or MS in an engineering discipline.
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